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Early-stage evaluation of catalyst manufacturing cost and environmental impact using CatCost
Nature Catalysis ( IF 37.8 ) Pub Date : 2022-03-31 , DOI: 10.1038/s41929-022-00759-6
Kurt M. Van Allsburg , Eric C. D. Tan , John D. Super , Joshua A. Schaidle , Frederick G. Baddour

The costs and environmental impacts of catalyst manufacture are often neglected during early-stage research because of a lack of accessible, standardized tools to assess them. Here we report the key features of CatCost, a free and public estimation tool for the evaluation of catalyst cost. We demonstrate its functionality with a case study of diverse catalysts (ZSM-5, Pt/TiO2 and Mo2C) for the catalytic fast pyrolysis of biomass. We quantified the economic and environmental improvements made by replacing circulating-bed ZSM-5 with more stable, fixed-bed Pt/TiO2 and Mo2C catalysts, while revealing the effects of synthesis methods and production scale on catalyst costs. The manufacture of ZSM-5 had a large processing cost contribution that was strongly scale dependent, whereas the costs of the other catalysts were dominated by raw materials at all scales. Furthermore, while ZSM-5 costs the least per kilogram, the more stable catalysts cost half as much per gallon of fuel.



中文翻译:

使用 CatCost 对催化剂制造成本和环境影响进行早期评估

由于缺乏可访问的标准化工具来评估催化剂制造的成本和环境影响,因此在早期研究中经常被忽视。在这里,我们报告了 CatCost 的主要功能,这是一种用于评估催化剂成本的免费和公共估算工具。我们通过对用于生物质催化快速热解的多种催化剂(ZSM-5、Pt/TiO 2和 Mo 2 C)的案例研究来展示其功能。我们量化了用更稳定的固定床 Pt/TiO 2和 Mo 2代替循环床 ZSM-5 所带来的经济和环境改善C催化剂,同时揭示了合成方法和生产规模对催化剂成本的影响。ZSM-5 的制造具有很大的加工成本贡献,其强烈依赖于规模,而其他催化剂的成本在所有规模下都由原材料主导。此外,虽然 ZSM-5 每公斤的成本最低,但更稳定的催化剂每加仑燃料的成本只有一半。

更新日期:2022-03-31
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