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Surface roughness optimization in milling operation for aluminum alloy (Al 6061-T6) in aviation manufacturing elements
Aircraft Engineering and Aerospace Technology ( IF 1.5 ) Pub Date : 2021-08-25 , DOI: 10.1108/aeat-05-2021-0146
Ömer Seçgin 1 , Mehmet Ziya Sogut 2
Affiliation  

Purpose

This paper aims that optimization parameters depending on machining processes examine to define for the milling process of AL 6061-T6 aluminum alloy used in the aviation industry.

Design/methodology/approach

The Taguchi method was used to study the optimal parameters. Furthermore, the effects of machining parameters on surface roughness were also evaluated by performing variance analysis. Optimum parameter levels were determined by Signal/Noise analysis.

Findings

It was determined that the parameter levels that optimize the surface roughness were “4000 rev/min for the rotational speed of the cutting tool, 0.4 mm for the cutting depth and the optimum value for the feedrate 500 mm/min.”

Research limitations/implications

It is limited by the precision of the manufacturing processes, the desired geometry and the exactness of the measurement make the machine productivity valuable in the production of parts.

Practical implications

By improving the optimal production parameters, reducing part production costs and waste amount in aviation has been seen as an important gain.

Social implications

Improving production methods and optimization parameters in production technologies will ensure the minimization of loss and waste. These developed parameters with optimizing the surface roughness will add value in this context.

Originality/value

It was determined that the parameter levels that optimize the surface roughness of aluminum considering manufacturing processes. Especially as process parameters, optimum feed rate has been developed for effective rotation speed and cutting depth for cutting tools.



中文翻译:

航空制造元素铝合金(Al 6061-T6)铣削加工表面粗糙度优化

目的

本文旨在研究确定用于航空工业的AL 6061-T6铝合金铣削工艺的取决于加工工艺的优化参数。

设计/方法/方法

使用田口方法研究最佳参数。此外,还通过方差分析评估了加工参数对表面粗糙度的影响。通过信号/噪声分析确定最佳参数水平。

发现

确定优化表面粗糙度的参数水平为“刀具转速为 4000 转/分钟,切削深度为 0.4 毫米,进给速度的最佳值为 500 毫米/分钟”。

研究限制/影响

它受到制造过程精度的限制,所需的几何形状和测量的准确性使机器生产力在零件生产中很有价值。

实际影响

通过改进最佳生产参数,降低航空零件生产成本和浪费量已被视为一项重要收益。

社会影响

改进生产方法和优化生产技术参数将确保最大限度地减少损失和浪费。这些开发的优化表面粗糙度的参数将在这方面增加价值。

原创性/价值

考虑到制造工艺,确定了优化铝表面粗糙度的参数水平。特别是作为工艺参数,已开发出最佳进给速度,以实现刀具的有效转速和切削深度。

更新日期:2021-08-25
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