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Biomimetic Approach for the Production of 3D Woven Spherical Composite Applied in Apparel Protection and Performance
Applied Composite Materials ( IF 2.3 ) Pub Date : 2021-07-31 , DOI: 10.1007/s10443-021-09936-5
Yuyuan Shi 1 , Lindsey Waterton Taylor 1 , Vien Cheung 1 , Abu Sadat Muhammad Sayem 2
Affiliation  

Current sports bras are typically manufactured via a cut and sew process resulting in a high volume of post-production material waste. Seams derived from this cut and sew process are known to irritate the skin during exercise. This irritant discomfort seriously affects the dynamic comfort during exercise, hindering limb movement and displacement of the female breast. It implies a need for an alternative textile manufacturing process for a seamless sportswear-sports bra to combine the surface aesthetics with biomimetics together with anthropometry and ergonomic data. Tailoring the two yarn interlocking directions (0/90°) within the compound structure of a multilayer multilevel weave architecture provides a construction process to the production, the weaving, of seamless 3D woven spherical forms. Seamlessly shaped wovens in this paper are underpinned by biomimetic anthropometry and real-time data to produce variable spherical forms that mould and support a given set of 3D geometries. Upon completion of the weave generation using specialised weave software, the production parameters are completed upon transfer to the combined weaving technology, Mageba-Staubli Unival 100 (MS-100). The 2D on-loom woven fabric converts to a 3D shape upon removal and by pulling-pushing-unfolding the woven fabric (2D-to-3D). The scope of end applications within the sportswear-sports bra sector (but not limited to) enables a framework for the generic design geometries and production principles.



中文翻译:

用于生产应用于服装保护和性能的 3D 编织球形复合材料的仿生方法

当前的运动胸罩通常是通过裁剪和缝制过程制造的,这导致了大量的后期制作材料浪费。众所周知,这种剪裁和缝合过程产生的接缝会在运动期间刺激皮肤。这种刺激性不适严重影响运动时的动态舒适度,阻碍女性乳房的肢体运动和移位。这意味着需要一种替代的纺织制造工艺来制造无缝运动装运动文胸,以将表面美学与仿生学与人体测量学和人体工程学数据相结合。在多层多层编织结构的复合结构中调整两个纱线互锁方向 (0/90°),为无缝 3D 编织球形形式的生产和编织提供了构造过程。本文中无缝形状的编织物以仿生人体测量学和实时数据为基础,以产生可塑造和支持一组给定 3D 几何形状的可变球形。使用专门的编织软件完成编织生成后,生产参数在转移到组合编织技术 Mageba-Staubli Unival 100 (MS-100) 后完成。2D 机织机织织物在移除和通过拉-推-展开机织织物 (2D 到 3D) 时转换为 3D 形状。运动服-运动文胸领域的最终应用范围(但不限于)支持通用设计几何形状和生产原则的框架。使用专门的编织软件完成编织生成后,生产参数在转移到组合编织技术 Mageba-Staubli Unival 100 (MS-100) 后完成。2D 机织机织织物在移除和通过拉-推-展开机织织物 (2D 到 3D) 时转换为 3D 形状。运动服-运动文胸领域的最终应用范围(但不限于)支持通用设计几何形状和生产原则的框架。使用专门的编织软件完成编织生成后,生产参数在转移到组合编织技术 Mageba-Staubli Unival 100 (MS-100) 后完成。2D 机织机织织物在移除和通过拉-推-展开机织织物 (2D 到 3D) 时转换为 3D 形状。运动服-运动文胸领域的最终应用范围(但不限于)支持通用设计几何形状和生产原则的框架。

更新日期:2021-08-01
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