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Evaluation and investigation of grinding process of biomedical polymer (PEEK)
Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering ( IF 2.4 ) Pub Date : 2021-06-18 , DOI: 10.1177/09544089211022596
Mohammad Khoran 1 , Bahman Azarhoushang 2 , Hossein Amirabadi 3
Affiliation  

Polyether ether ketone (PEEK) has been widely used in the medical engineering due to its high strength to weight ratio, creep and wear-resistance, and anti-allergically properties. Grinding is generally used to produce PEEK parts with high accuracy and surface quality requirements. In this research, the tool loading and the effect of cryogenic cooling in the grinding of PEEK are studied for the first time. It is shown that the generated heat in the grinding process, which is mainly influenced by the tool micro-topography, process parameter, and coolant lubricant has an important role in the surface integrity of PEEK. Additionally, the influence of specific material removal rate and the dressing speed ratio on the specific grinding energy of PEEK was studied. The input parameters of the grinding process that are investigated in this study include cutting speed (vs), depth of cut (ae), and feed rate (vft). To investigate the grinding wheel topography, the effects of dressing overlap ratio (Ud) and the dressing speed ratio (qd) were also investigated. Grinding force, surface roughness, and loading of the grinding wheel were considered as output parameters. The experiments were designed based on response surface methodology and the optimum cutting condition was obtained based on this method. The depth of cut and the dressing overlap ratio had respectively the maximum and minimum impact on the surface roughness and cutting forces. Additionally, the tool loading was mainly influenced by the cutting speed.



中文翻译:

生物医用聚合物(PEEK)研磨工艺评价与研究

聚醚醚酮(PEEK)由于具有高强度重量比、抗蠕变、耐磨、抗过敏等特性,在医学工程中得到了广泛的应用。研磨一般用于生产精度和表面质量要求高的PEEK零件。本研究首次研究了刀具载荷和低温冷却对 PEEK 磨削的影响。结果表明,磨削过程中产生的热量主要受刀具微观形貌、工艺参数和冷却液润滑剂的影响,对 PEEK 的表面完整性具有重要作用。此外,研究了比材料去除率和修整速度比对PEEK比磨削能的影响。s )、切削深度 (a e ) 和进给率 (v ft )。为了研究砂轮形貌,还研究了修整重叠比 (U d ) 和修整速度比 (q d ) 的影响。磨削力、表面粗糙度和砂轮载荷被视为输出参数。基于响应面方法设计了实验,并基于该方法获得了最佳切削条件。切削深度和修整重叠率分别对表面粗糙度和切削力的影响最大和最小。此外,刀具载荷主要受切削速度的影响。

更新日期:2021-06-18
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