The success of the manufacturing process which involves grinding as one of the stages depends solely on the accuracy of the grinding process. Being the last stage of the manufacturing path, it is mostly done to provide the desired surface finish to the product. This makes the stage very crucial. To prevent the ruining of all the previous stages and efforts, the real-time monitoring of the grinding stage becomes necessary which will make a room for better production planning and avoidance of failure occurrence. Conventionally the quality is dependent on the machine behavior as well as the operator’s skill. To make the process in par with the latest industry 4.0, real-time process monitoring of the grinding process with the use of a vibration sensor is considered. The developed system in the paper focusses on the monitoring of the process behavior and log the occurred changes. The hardware architecture and software modules are introduced in detail and the application of the developed system is demonstrated with the grinding of an automotive part. The developed system is convenient to use and very helpful in improving the overall productivity of the brake disc production facility by reducing the quality failures and hence saving the resources.

将磨削作为阶段之一的制造过程的成功完全取决于磨削过程的准确性。作为制造路径的最后阶段，主要是为产品提供所需的表面光洁度。这使得舞台非常关键。为了防止破坏所有先前的阶段和努力，必须对磨削阶段进行实时监控，这将为更好的生产计划和避免故障发生留出空间。通常，质量取决于机器行为以及操作员的技能。为了使该过程与最新的工业 4.0 保持一致，考虑使用振动传感器对磨削过程进行实时过程监控。本文开发的系统侧重于对过程行为的监控并记录发生的变化。详细介绍了硬件架构和软件模块，并以某汽车零件的磨削为例说明了所开发系统的应用。开发的系统使用方便，非常有助于通过减少质量故障并节省资源来提高制动盘生产设施的整体生产率。