This paper presents a tri-dexel geometric engine integrated simulation model for the gear hobbing operation. The process kinematics are modeled and validated using CNC signals from a Liebherr LC500 hobbing machine. Workpiece geometry updating and cutter-workpiece engagement (CWE) calculations are efficiently realized in the tri-dexel engine. 3D force contributions at discretized nodes along the hob's cutting edges are computed considering the localized principal cutting directions, and rake and inclination angles. To measure cutting forces, a rotary dynamometer is successfully adapted and used alongside a Kalman filter to compensate for structural dynamics. The predicted forces agree well with their experimental counterparts.

本文提出了一种用于滚齿加工的tri-dexel几何发动机集成仿真模型。使用来自利勃海尔 LC500 滚齿机的 CNC 信号对过程运动学进行建模和验证。工件几何更新和刀具-工件啮合 (CWE) 计算在 tri-dexel 引擎中有效实现。考虑局部主切削方向、前角和倾角，计算沿滚刀切削刃的离散节点处的 3D 力贡献。为了测量切削力，旋转测功机被成功调整并与卡尔曼滤波器一起使用，以补偿结构动力学。预测的力与他们的实验对应物非常吻合。