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Nano electrical discharge machining – the outlook, challenges, and opportunities
Materials and Manufacturing Processes ( IF 4.8 ) Pub Date : 2021-04-12 , DOI: 10.1080/10426914.2021.1905832
Deepak Kumar 1 , Vivek Bajpai 1 , Nirmal Kumar Singh 1
Affiliation  

ABSTRACT

Emerging trends toward miniaturization and growing demands have led to fabricate the nanofeatures size product for electronics, robotics, aeronautics, biomedical, automobile, and Bio-MEMS sectors. This article investigates an approach to downsize the resolution limits of EDM to nanometric scale, bridging the gap between micro and nanoscale machining considering the thermal impact of electrical discharge. Nano-EDM technology may offer nanosized features, for instance, complex 3D nano-grooves, nanocavities, nanopores, nanotools, nano-painless needles for drug delivery, etc. It is somewhat difficult in any other non-conventional process for electrically conducting alloys having poor machinability. The article identified research issues and perspective solutions for the advancement of nano-EDM technology. The research gap, constraints, and opportunities for future research activities are critically examined through state-of-the-art knowledge. The characterization of features that can be made only by nano-EDM is also highlighted along with their innovative application. The impact of advancements in pulse power technology upon the realization of nano-EDM is briefly reviewed. Moreover, various numerical and simulation approaches along with recent optimization techniques have been demonstrated at the end to understand the continuum mechanics of nano-EDM at the atomic level. Finally, promising future research directions in nano-EDM are emphasized and highlighted.



中文翻译:

纳米放电加工——展望、挑战和机遇

摘要

小型化的新兴趋势和不断增长的需求导致为电子、机器人、航空、生物医学、汽车和生物微机电系统领域制造纳米特征尺寸产品。本文研究了一种将 EDM 的分辨率限制缩小到纳米级的方法,在考虑放电热影响的情况下弥合了微米级和纳米级加工之间的差距。纳米 EDM 技术可以提供纳米尺寸的特征,例如,复杂的 3D 纳米凹槽、纳米腔、纳米孔、纳米工具、用于药物输送的纳米无痛针等。可加工性差。该文章确定了纳米 EDM 技术进步的研究问题和展望解决方案。研究差距、制约因素、通过最先进的知识对未来研究活动的机会和机会进行严格审查。仅通过纳米 EDM 才能实现的特征表征及其创新应用也得到了强调。简要回顾了脉冲功率技术的进步对实现纳米 EDM 的影响。此外,最后还展示了各种数值和模拟方法以及最近的优化技术,以在原子水平上理解纳米电火花加工的连续介质力学。最后,强调和强调了纳米 EDM 未来有前途的研究方向。简要回顾了脉冲功率技术的进步对实现纳米 EDM 的影响。此外,最后展示了各种数值和模拟方法以及最近的优化技术,以在原子水平上理解纳米电火花加工的连续介质力学。最后,强调和强调了纳米 EDM 未来有前途的研究方向。简要回顾了脉冲功率技术的进步对实现纳米 EDM 的影响。此外,最后还展示了各种数值和模拟方法以及最近的优化技术,以在原子水平上理解纳米电火花加工的连续介质力学。最后,强调和强调了纳米 EDM 未来有前途的研究方向。

更新日期:2021-04-12
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