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Optimization of process parameters for preparation of powdered activated coke to achieve maximum SO 2 adsorption using response surface methodology
Frontiers in Energy ( IF 2.9 ) Pub Date : 2020-12-30 , DOI: 10.1007/s11708-020-0719-7
Binxuan Zhou , Tao Wang , Tianming Xu , Cheng Li , Yuan Zhao , Jiapeng Fu , Zhen Zhang , Zhanlong Song , Chunyuan Ma

Powdered activated coke (PAC) is a good adsorbent of SO2, but its adsorption capacity is affected by many factors in the preparation process. To prepare the PAC with a high SO2 adsorption capacity using JJ-coal under flue gas atmosphere, six parameters (oxygen-coal equivalent ratio, reaction temperature, reaction time, O2 concentration, CO2 concentration, and H2O concentration) were screened and optimized using the response surface methodology (RSM). The results of factor screening experiment show that reaction temperature, O2 concentration, and H2O (g) concentration are the significant factors. Then, a quadratic polynomial regression model between the significant factors and SO2 adsorption capacity was established using the central composite design (CCD). The model optimization results indicate that when reaction temperature is 904.74°C, O2 concentration is 4.67%,H2O concentration is 27.98%, the PAC (PAC-OP) prepared had a higher SO2 adsorption capacity of 68.15 mg/g while its SO2 adsorption capacity from a validation experiment is 68.82 mg/g, and the error with the optimal value is 0.98%. Compared to two typical commercial activated cokes (ACs), PAC-OP has relatively more developed pore structures, and its SBET and Vtot are 349 m2/g and 0.1475 cm3/g, significantly higher than the 186 m2/g and 0.1041 cm3/g of AC1, and the 132 m2/g and 0.0768 cm3/g of AC2. Besides, it also has abundant oxygen-containing functional groups, its surface O content being 12.09%, higher than the 10.42% of AC1 and 10.49% of AC2. Inevitably, the SO2 adsorption capacity of PAC-OP is also significantly higher than that of both AC1 and AC2, which is 68.82 mg/g versus 32.53 mg/g and 24.79 mg/g, respectively.



中文翻译:

使用响应面法优化制备粉末状活性焦以实现最大SO 2吸附的工艺参数

粉末状活性焦(PAC)是SO 2的良好吸附剂,但其吸附能力受制备过程中许多因素的影响。为了在烟气气氛下使用JJ煤制备具有高SO 2吸附能力的PAC ,六个参数(氧煤当量比,反应温度,反应时间,O 2浓度,CO 2浓度和H 2 O浓度)为使用响应面方法(RSM)进行筛选和优化。因子筛选实验的结果表明,反应温度,O 2浓度和H 2O(g)浓度是重要因素。然后,使用中央复合设计(CCD)建立了重要因素与SO 2吸附容量之间的二次多项式回归模型。模型优化结果表明,当反应温度为904.74℃,O 2浓度为4.67%,H 2 O浓度为27.98%时,所制备的PAC(PAC-OP)的SO 2吸附容量为68.15 mg / g,而验证实验测得的SO 2吸附量为68.82 mg / g,最佳值的误差为0.98%。与两种典型的商业活性焦(AC)相比,PAC-OP具有相对发达的孔结构及其S BETV TOT是349米2 / g且0.1475厘米3 /克,比显著越高186米2 / g且0.1041厘米3 /克AC1,并且132米2 / g且0.0768厘米3 AC2 / g的。此外,它还具有丰富的含氧官能团,其表面O含量为12.09%,高于AC1的10.42%和AC2的10.49%。不可避免地,PAC-OP的SO 2吸附容量也显着高于AC1和AC2,分别为68.82 mg / g和32.53 mg / g和24.79 mg / g。

更新日期:2021-01-05
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