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Burn-through prediction and weld depth estimation by deep learning model monitoring the molten pool in gas metal arc welding with gap fluctuation
Journal of Manufacturing Processes ( IF 6.2 ) Pub Date : 2020-11-05 , DOI: 10.1016/j.jmapro.2020.10.019
Kazufumi Nomura , Koki Fukushima , Takumi Matsumura , Satoru Asai

In a single bevel GMAW (gas metal arc welding) with gap fluctuation, a deep learning model was constructed using the monitoring image during the welding to predict the welding quality. We utilized Python and the library Keras and created a CNN (Convolutional neural network) model using the top surface image including the molten pool as an input. The classification model was used to predict the burn-through, and the regression model was used to estimate the penetration depth. As a result, the excessive penetration and burn-through could be predicted in advance and more than 95 % of estimated results of penetration depth were less 1 mm error for stepped and tapered sample shapes.



中文翻译:

通过深度学习模型监测带有间隙波动的气体金属电弧焊中的熔透预测和焊接深度估计

在具有间隙波动的单斜角GMAW(气体金属电弧焊)中,使用焊接期间的监控图像构建深度学习模型,以预测焊接质量。我们使用Python和库拉斯(Keras)库,并使用包括熔池作为输入的顶表面图像创建了CNN(卷积神经网络)模型。使用分类模型预测烧穿,使用回归模型估计渗透深度。结果,可以预先预测过度的穿透和烧穿,并且对于阶梯状和锥形样品形状,超过95%的穿透深度估计结果的误差小于1 mm。

更新日期:2020-11-06
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