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Retrofitment of a CNC machine for omni-directional tungsten inert gas cladding
Virtual and Physical Prototyping ( IF 10.6 ) Pub Date : 2018-12-05 , DOI: 10.1080/17452759.2018.1552484
Sajan Kapil 1 , Pravin Kulkarni 1 , Prathamesh Joshi 1 , Seema Negi 2 , K. P. Karunakaran 1
Affiliation  

Metal inert gas (MIG), Tungsten INERT GAs (TIG), laser and Electron beam (EB) cladding processes are used in cladding-based Additive manufacturing (AM). Only in the case of MIG, the raw-stock is fed axially into the molten pool resulting in the omni-directional cladding. In other processes, the raw-stock is fed off-axially into the molten pool resulting in deviation in the bead geometry from its actual trajectory and varying bead cross-section along the path. As the trajectories vary widely in cladding-based AM, it is required to maintain a consistent raw-stock feeding condition (namely, front, back or sides). Therefore, an auxiliary wire orienting mechanism has been developed which can be easily retrofitted with a conventional TIG cladding torch and CNC machine. The wire orientation angle is computed on-the-fly and hence the NC programme need not provide this information. Although this implementation was demonstrated for TIG, the same methodology holds good for laser and EB too.



中文翻译:

全向钨极惰性气体熔覆数控机床的改造

金属惰性气体(MIG),惰性气体(TIG),激光和电子束(EB)熔覆工艺用于基于熔覆的增材制造(上午)。仅在使用MIG的情况下,才将原料轴向进料到熔池中,从而形成全方位熔覆。在其他过程中,原料被偏轴地送入熔池中,从而导致珠粒几何形状偏离其实际轨迹,并沿路径改变珠粒横截面。由于基于包层的增材制造的轨迹变化很大,因此需要保持一致的原料进料条件(即正面,背面或侧面)。因此,已经开发了一种辅助线定向机构,该辅助线定向机构可以容易地用传统的TIG包层焊炬和CNC机床进行改装。电线方向角是动态计算的,因此NC程序无需提供此信息。尽管已为TIG演示了此实现,但相同的方法也适用于激光和EB。

更新日期:2018-12-05
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