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Research on the correlation between dynamic resistance and quality estimation of resistance spot welding
Measurement ( IF 5.6 ) Pub Date : 2020-09-04 , DOI: 10.1016/j.measurement.2020.108299
Dawei Zhao , Yuriy Bezgans , Yuanxun Wang , Wenhao Du , Nikita Vdonin

In this paper, relevant twenty features were extracted from the dynamic resistance signal of the welding operation and subsequent mathematical models incorporating the qualifying features were developed to investigate the relationship among dynamic resistance, welding quality and welding parameters based on the stepwise regression method. The results of the analysis of variance indicated the peak point location t1, the initial resistance value r0, and the first slope k1 had little correlation with welding process parameters. The welding current is the most significant factor affecting the dynamic resistance signal, followed by welding time and electrode pressure. The welding current has significant effects on all the extracted features, while the electrode pressure only affects seven features. The model utilizing the features of rmean, re, rα, rβ and rmed was developed to predict the welding quality. rmean is the most significant factor in the model whose maximum relative error is less than 10%.



中文翻译:

动态电阻与电阻点焊质量估算之间的相关性研究

本文从焊接操作的动态电阻信号中提取了相关的二十个特征,并基于逐步回归方法,建立了包含合格特征的后续数学模型,以研究动态电阻,焊接质量和焊接参数之间的关系。方差分析的结果表明了峰值点的位置Ť1个,初始电阻值 [R0所述第一斜率ķ1个与焊接工艺参数几乎没有关系。焊接电流是影响动态电阻信号的最重要因素,其次是焊接时间和电极压力。焊接电流对所有提取的特征都有重要影响,而电极压力仅影响七个特征。利用以下特征的模型[R意思[RË[Rα[Rβ[R 被开发来预测焊接质量。 [R意思 是模型中最重要的因素,其最大相对误差小于10%。

更新日期:2020-09-04
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