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Effects of electrode polarity on the droplet transfer mode in self-shielded flux-cored arc welding
Journal of Manufacturing Processes ( IF 6.2 ) Pub Date : 2020-08-27 , DOI: 10.1016/j.jmapro.2020.07.056
Hengming Zhang , Yu Shi , Yufen Gu , Jinglong Xie , Chunkai Li

Self-shielded flux-cored wires (AWS E71 T FCW) are widely applied in the fields of construction. In this study, the effect of the electrode polarity on the mode of droplet transfer and arc stability in self-shielded flux-cored arc welding was investigated by the high-speed video camera system and electric signal. The results showed that the change of electrode polarity determined different mode of droplet transfer. In direct current electrode positive (DCEP), droplet transfer mode presented the globular repelled transfer. And the area of the arc root decreased at the bottom of the droplet because of the metallurgical reaction effect of the flux core, it resulted in the relatively lager electromagnetic force acting on the droplet, which hindered the droplet transfer. Moreover, when the droplet was separated from the welding wire, the droplet was kept rotation state under the action of the resultant force couple. In the direct current electrode negative (DCEN), the electromagnetic force promoted the droplet transfer and droplet transfer mode shown spray transfer mode. Due to the particularity of the composition and distribution of the molten slag, the conductive path was generated easily at the connection between the droplet and the wire, it made the arc root climb up and wrap the droplet, the necking phenomenon appeared obviously. In DCEN or DCEP, arc voltage and arc current have little effect on the droplet transfer mode. At the same time, compared with the welding process in DCEP, the welding process in DCEN had the advantages of higher arc stability, fewer welding spatter.



中文翻译:

自保护药芯焊丝中电极极性对熔滴传递方式的影响

自屏蔽药芯焊丝(AWS E71 T FCW)广泛应用于建筑领域。在这项研究中,通过高速摄像机系统和电信号,研究了电极极性对自保护药芯焊丝熔滴传递方式和电弧稳定性的影响。结果表明,电极极性的变化决定了液滴转移的不同方式。在直流正电极(DCEP)中,液滴转移模式呈现球形排斥转移。并且由于助熔剂铁心的冶金反应作用,在液滴的底部电弧根的面积减小,导致作用在液滴上的电磁力较大,阻碍了液滴的转移。而且,当液滴从焊丝上分离时,液滴在合力的作用下保持旋转状态。在直流负电极(DCEN)中,电磁力促进了液滴的转移,液滴的转移模式为喷雾转移模式。由于熔渣成分和分布的特殊性,在熔滴与金属丝的连接处容易产生导电路径,使电弧根部爬升并包裹熔滴,出现明显的颈缩现象。在DCEN或DCEP中,电弧电压和电弧电流对液滴转移模式影响很小。同时,与DCEP的焊接工艺相比,DCEN的焊接工艺具有更高的电弧稳定性,更少的焊接飞溅。在直流负电极(DCEN)中,电磁力促进了液滴的转移,液滴的转移模式为喷雾转移模式。由于熔渣成分和分布的特殊性,在熔滴与金属丝的连接处容易产生导电路径,使电弧根部爬升并包裹熔滴,出现明显的颈缩现象。在DCEN或DCEP中,电弧电压和电弧电流对液滴转移模式影响很小。同时,与DCEP的焊接工艺相比,DCEN的焊接工艺具有更高的电弧稳定性,更少的焊接飞溅。在直流负电极(DCEN)中,电磁力促进了液滴的转移,液滴的转移模式为喷雾转移模式。由于熔渣成分和分布的特殊性,在熔滴与金属丝的连接处容易产生导电路径,使电弧根部爬升并包裹熔滴,出现明显的颈缩现象。在DCEN或DCEP中,电弧电压和电弧电流对液滴转移模式影响很小。同时,与DCEP的焊接工艺相比,DCEN的焊接工艺具有更高的电弧稳定性,更少的焊接飞溅。由于熔渣成分和分布的特殊性,在熔滴与金属丝的连接处容易产生导电路径,使电弧根部爬升并包裹熔滴,出现明显的颈缩现象。在DCEN或DCEP中,电弧电压和电弧电流对液滴转移模式影响很小。同时,与DCEP中的焊接工艺相比,DCEN中的焊接工艺具有更高的电弧稳定性,更少的焊接飞溅。由于熔渣成分和分布的特殊性,在熔滴与金属丝的连接处容易产生导电路径,使电弧根部爬升并包裹熔滴,出现明显的颈缩现象。在DCEN或DCEP中,电弧电压和电弧电流对液滴转移模式影响很小。同时,与DCEP中的焊接工艺相比,DCEN中的焊接工艺具有更高的电弧稳定性,更少的焊接飞溅。

更新日期:2020-08-27
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