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Development and performance of a novel ultrasonic vibration plate sonotrode for grinding
Journal of Manufacturing Processes ( IF 6.2 ) Pub Date : 2020-06-29 , DOI: 10.1016/j.jmapro.2020.06.030
Yang Cao , Yejun Zhu , Hao Nan Li , Chenxi Wang , Honghua Su , Zhen Yin , Wenfeng Ding

Compared with Conventional Grinding (CG), the Ultrasonic Vibration-Assisted Grinding (UVAG) is more competitive for the machining of difficult-to-cut materials. In this article, a novel ultrasonic vibration plate sonotrode that enables the special longitudinal full-wave and transverse half-wave vibration modes was proposed. The vibration characteristics of the proposed sonotrode was theoretically studied based on the apparent elasticity and Rayleigh methods, achieving a single longitudinal workpiece ultrasonic vibration with an amplitude of 7.6 μm. A superior vibration uniformity was achieved, as indicated by the coupling coefficient of 0.5. Based on the proposed method, the normal and tangential grinding forces decreased by 35 % and 39 % in comparison with the CG, and an improved machined surface was obtained in the UVAG of Ti-6Al-4V, with the following characteristics: vibration amplification of 7.6 μm; a cut depth of 0.1 mm; a workpiece feed rate of 100 mm/min; and a grinding speed of 30 m/s.



中文翻译:

新型超声振动板超声焊极的研制与性能

与常规研磨(CG)相比,超声振动辅助研磨(UVAG)在难切削材料的加工方面更具竞争力。在这篇文章中,提出了一种新型的超声振动板超声波发生器,其能够实现特殊的纵向全波和横向半波振动模式。基于表观弹性和瑞利方法,对所提出的超声波发生器的振动特性进行了理论研究,从而获得了振幅为7.6μm的单个纵向工件超声振动。如耦合系数0.5所示,实现了卓越的振动均匀性。基于该方法,与CG相比,法向和切向磨削力分别降低了35%和39%,并且在Ti-6Al-4V的UVAG中获得了改进的加工表面,具有以下特征:振动放大为7.6μm;切割深度为0.1毫米; 工件进给速度为100毫米/分钟; 研磨速度为30 m / s。

更新日期:2020-06-29
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