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High Si content TiSiN films with superior oxidation resistance
Surface & Coatings Technology ( IF 5.4 ) Pub Date : 2020-06-20 , DOI: 10.1016/j.surfcoat.2020.126087
G. Greczynski , B. Bakhit , L. Hultman , M. Odén

The high-temperature oxidation resistance of Ti1-xSixN films with Si content varying in wide range, 0.13 ≤ x ≤ 0.91, is evaluated. Films are grown in Ar/N2 atmospheres using a hybrid high-power impulse and dc magnetron sputtering (HiPIMS/DCMS) configuration with Si target powered by HiPIMS and Ti target operated in DCMS mode. The substrate bias is synchronized to the Si+-rich portions of the HiPIMS pulses in order to promote solid solution formation. A combination of X-ray photoelectron spectroscopy, elastic recoil detection analysis, and cross-sectional scanning electron microscopy reveals a sharp increase in the oxidation resistance for layers with x > 0.50. The thickness of the oxide layer, following 1 h anneal at 800 °C in air, is in the range 150–200 nm for 0.13 ≤ x ≤ 0.50 and decreases to only 4 nm with x = 0.91, which is ~30 times lower than for the best performing Ti1-xAlxN film (x = 0.64) tested under the same conditions. The oxide forming on top of Ti1-xSixN films with x ≥ 0.41 consists of a SiO2-TiO2 two-phase mixture with a molar ratio given by Si/Ti ratio. In Ti1-xSixN layers with x ≤ 0.31, the presence of grain boundaries, which act as diffusion paths facilitates Si diffusion towards the bulk of the film resulting in that TiO2, the thermodynamically more stable oxide, terminates the surface. Ti0.09Si0.91N films, are essentially unaffected by the anneal and exhibit a hardness of 23 GPa, which is ~30% higher than for the reference SiNz film. Moreover, we demonstrate that 25 nm thick Ti0.09Si0.91N capping layers successfully prevent Ti0.36Al0.64N oxidation at 800 °C. Such approach provides superior oxidation protection compared to alloying TiAlN with Si. Our results suggest that multilayers including nm thin layers of high Si-content TiSiN is a most effective approach to improve high-temperature oxidation resistance of functional ceramic thin films.



中文翻译:

高Si含量的TiSiN膜具有出色的抗氧化性

钛的高温耐氧化性1- X的Si X N薄膜与Si含量变大范围内,0.13≤  X  ≤0.91,进行评价。使用混合高功率脉冲和直流磁控溅射(HiPIMS / DCMS)配置,在Ar / N 2气氛中生长薄膜,其中,由HiPIMS供电的Si靶和以DCMS模式操作的Ti靶。衬底偏压与HiPIMS脉冲的富Si +的部分同步,以促进固溶体的形成。X射线光电子能谱,弹性反冲检测分析和横截面扫描电子显微镜相结合,发现x层的抗氧化性急剧增加。 > 0.50。所述氧化物层的厚度,以下在空气中在800℃下1个小时的退火,是在0.13≤范围150-200纳米 X  ≤0.50,并降低至仅4纳米X  = 0.91,这是〜低于30倍 在相同条件下测试的性能最好的Ti 1- x Al x N薄膜(x = 0.64)。氧化物形成对Ti的顶部1- X的Si X N薄膜与X  ≥0.41由一个的SiO 2 -TiO 2与被Si / Ti比给定的摩尔比的两相混合物。在Ti 1- x Si x N层中x ≤0.31,作为扩散路径的晶界的存在促进了Si向薄膜主体的扩散,导致热力学上更稳定的氧化物TiO 2终止了表面。Ti 0.09 Si 0.91 N膜基本上不受退火影响,并且显示23 GPa的硬度,比参考SiN z膜高约30%。此外,我们证明了25 nm厚的Ti 0.09 Si 0.91 N覆盖层可以成功地防止Ti 0.36 Al 0.64N在800°C时发生氧化。与将TiAlN与Si合金化相比,这种方法提供了卓越的抗氧化保护。我们的结果表明,包括高Si含量的TiSiN纳米层的多层是提高功能陶瓷薄膜的高温抗氧化性的最有效方法。

更新日期:2020-06-20
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