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Fabrication and performance evaluation of metal bond diamond tools based on aluminothermic reaction
International Journal of Refractory Metals & Hard Materials ( IF 3.6 ) Pub Date : 2020-05-31 , DOI: 10.1016/j.ijrmhm.2020.105293
Ming-cong Li , Feng-lin Zhang , Jia-hong Chen , Meng-jie Zhai , Mei-xing Zhu , Yu-mei Zhou , Feng Chen , Zhi-qiao Yan

Herein, the fabrication of metal bond diamond tools is proposed by using the Fe2O3-Al aluminothermic reaction. Moreover, the influence of sintering temperature and TiH2- and Si-doping on phase composition and mechanical properties of the reactive sintered bond is investigated. Furthermore, the grinding performance of metal bond diamond tool on ceramic tile is also examined. At 930 °C, the sintered bond is composed of Fe, Al2O3, Fe3O4 and FeO phases. However, the aluminothermic reaction initiated at 1028.8 °C and resulted in the formation of FeAl2O4 and Fe3Al phases. Moreover, the content of Al2O3, Fe3Al, α-Fe and FeAl2O4 phases increased with the increase of sintering temperature. The maximum flexural strength, hardness and relative density are achieved when sintering at 1230 °C. In addition, the dehydrogenation of TiH2 can impede the formation of FeAl2O4 phases and improve the flexural strength, hardness and relative density of the bond. Also, the Si-doping into Fe2O3-Al aluminothermic reaction system resulted in Fe2Al3Si3 phase and reduced the content of Al2O3 and Fe3Al phases, leading to higher flexural strength, lower hardness and inferior relative density. In wet grinding, the as-prepared metal bond diamond tool can be used to grind ceramic tiles with lower grinding force and better surface quality than the dry grinding. However, the as-prepared metal bond diamond tool rendered low wear resistance due to the brittle nature of the metal bond.



中文翻译:

基于铝热反应的金属结合剂金刚石工具的制备与性能评估

这里,提出了通过使用Fe 2 O 3 -Al铝热反应的金属结合金刚石工具的制造。此外,研究了烧结温度,TiH 2-和Si掺杂对反应性烧结键合相组成和力学性能的影响。此外,还检查了金属结合剂金刚石工具在瓷砖上的研磨性能。在930°C下,烧结键由Fe,Al 2 O 3,Fe 3 O 4和FeO相组成。但是,铝热反应在1028.8°C时开始,导致形成FeAl 2 O 4和Fe 3铝相。此外,随着烧结温度的升高,Al 2 O 3,Fe 3 Al,α -Fe和FeAl 2 O 4的含量增加。在1230°C下烧结时,可获得最大的弯曲强度,硬度和相对密度。另外,TiH 2的脱氢可阻止FeAl 2 O 4相的形成,并提高键的抗弯强度,硬度和相对密度。而且,将Si掺杂到Fe 2 O 3 -Al铝热反应系统中产生了Fe 2 Al 3 Si 3。降低了Al 2 O 3和Fe 3 Al相的含量,导致较高的抗弯强度,较低的硬度和相对较低的相对密度。在湿法研磨中,所制备的金属结合剂金刚石工具可用于研磨比干法研磨具有更低研磨力和更好表面质量的瓷砖。但是,由于金属结合剂的脆性,所制备的金属结合剂金刚石工具的耐磨性低。

更新日期:2020-05-31
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