Abstract
Recent growth in space systems has seen increasing capabilities packed into smaller and lighter Earth observation and deep space mission spacecraft. Phase-change materials (PCMs) are nonvolatile, reconfigurable, fast-switching, and have recently shown a high degree of space radiation tolerance, thereby making them an attractive materials platform for spaceborne photonics applications. They promise robust, lightweight, and energy-efficient reconfigurable optical systems whose functions can be dynamically defined on-demand and on-orbit to deliver enhanced science or mission support in harsh environments on lean power budgets. This comment aims to discuss the recent advances in rapidly growing PCM research and its potential to transition from conventional terrestrial optoelectronics materials platforms to versatile spaceborne photonic materials platforms for current and next-generation space and science missions. Materials International Space Station Experiment-14 (MISSE-14) mission-flown PCMs outside of the International Space Station (ISS) and key results and NASA examples are highlighted to provide strong evidence of the applicability of spaceborne photonics.
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The space sector has witnessed tremendous growth within the past decade from not only government agencies but also entrants from the private sector. This is attributed to (1) the increased availability and cost reduction of launch platforms, (2) expanded utilization of Low Earth Orbit (LEO) for crewed and uncrewed missions, and (3) the development of plans for lunar missions and further into the solar system. As a result, sector growth is expected to accelerate in the coming decades1. A host of complementary technological innovations and capabilities are underpinning this growth from reusable rockets to miniaturized satellites. These are enabling applications including planetary exploration missions, remote sensing studies, and high-speed satellite broadband. Spaceborne sensing, imaging, and communications capabilities are provided through electronic and photonics subsystems. Terrestrially, photonic components are rapidly displacing electronic counterparts to enable next-generation power efficient, high-speed, and highly versatile technologies, from reconfigurable photonic integrated circuits to tunable optical filters2. The technological demands of next-generation space systems are yet more demanding and require operation in harsh environments while constrained by lean SWaP-C (Size, Weight, Power, and Cost) budgets. To realize subsystems that meet such performance demands requires novel photonic material platforms and innovative multifunctional design schemes.
Chalcogenide phase-change materials (PCMs) have been proposed for spaceborne solid-state memory modules because of their nonvolatile, reconfigurable, fast-switching, and space radiation tolerant capabilities3. In recent years, developments in PCM-based reconfigurable and tunable photonic technology have given rise to the notion of PCMs as a material platform enabling versatile, compact spaceborne photonics4,5. Such multifunctional photonic devices are expected to find LEO applications such as optical modulators in integrated photonic modules aboard miniaturized satellites (SmallSats/CubeSats), reconfigurable optical devices in remote sensing missions, multifunctional lab-on-a-chip astronaut health monitoring systems, and rapid environmental sensors on the NASA Orion crew transport vehicle5. Especially, reconfigurable photonics based on PCMs allow dynamic tuning of optical functionalities post-fabrication and thus have opened up exciting opportunities for unexpected new discoveries in space from agile manipulation of light5.Ryan Brukardt, Jesse Klempner, and Brooke Stokes The function and properties of traditional optical devices are set once fabricated6.
This comment discusses the recent advances in rapidly growing PCM research and its potential to transition from a conventional terrestrial optoelectronics materials platform to a versatile spaceborne photonic materials platform (Fig. 1a) for current and next-generation missions. Based on the underlying physical characteristics of PCMs, the harsh space environment effect on PCMs through the Materials International Space Station Experiment-14 (MISSE-14) mission following experimental demonstrations in novel optical sub-systems, and associated space performance metrics, we argue for the technology’s potential for widespread integration in space systems. Discussions on space material definitions are presented via NASA space science mission-driven examples. Due to remaining unknowns such as material long-term reliability and maximum cycling, we intend for the arguments presented herein to help direct future PCM research towards the expanding field of extraterrestrial applications, as well as to help inform and guide future funding of space technology research more optimally.
Phase-change materials: From terrestrial to space applications
PCMs are solid-state materials that can change between amorphous and crystalline phases as a result of thermal stimulus7,8,9. This is accompanied by a large shift in the material’s electronic and optical properties (Fig. 1b) and systematic trends in the properties and performance of PCMs have recently been discussed10. The amorphous phase boasts higher electrical resistance, a lower refractive index, and less optical absorption (lower extinction coefficient), while the crystalline state shows the exact opposite. The magnitude of these changes can also be quite dramatic. Typical PCMs have a wavelength-dependent refractive index shift much greater than unity (typically ~1–2)11 accompanied by a small increase in extinction coefficient, and resistivity shifts of three orders of magnitude12. It is also possible to exploit a near-continuum of partially crystalline states, with properties that lie more-or-less linearly between those of the amorphous and crystalline states4. Importantly, all of these phase changes are nonvolatile, meaning they do not require a constant supply of energy to maintain their phase change; i.e., ‘set it and forget it’ if you will. The different compositions of germanium (Ge)–antimony(Sb)–telluride(Te) alloys (Fig. 1c) present the most widely utilized PCMs13. In GeSbTe (GST), the crystallization temperature is a function of composition (Fig. 1d), with different applications suiting different GST alloys14. These phase changes occur on a very short timescale (between tens of milliseconds and a few picoseconds)7,8, depending on the material type or composition.
The concept of applying different, non-chalcogenide PCMs to space applications is not entirely unheard of. Since the 1970s15, gallium and paraffin materials (materials with a solid–liquid phase changes) have been proposed and tested for spacecraft thermal control in LEO or lunar orbit16. However, to date, the application of all-solid-state, and particularly chalcogenide, PCMs for space applications has been largely non-existent.
MISSE-14 mission flown PCMs outside of the ISS and the results provide strong evidence of the applicability of spaceborne photonics using PCMs17
Key advances have also been made in material survivability qualification through the Materials International Space Station Experiment-14 (MISSE-14) mission18. Although PCMs have previously been noted for their resilience to various forms of radiation3, they had not been long-term exposed in a realistic space environment until 2021. Twenty-four samples of various PCM thin films, along with optical filters comprised of these PCMs18, were delivered to the International Space Station (ISS) via a Northrup Grumman (NG) Cygnus spacecraft. These were then installed on the MISSE-Flight Facility (MISSE-FF, in an LEO about 400–420 km above the Earth’s surface) and the MISSE-14 Science Carriers (MSCs) opened to start exposure of the specimens to the space environment. The samples were flown outside of the ISS and then returned on a SpaceX CRS-24 capsule (also known as SpX-24) in January 2022 as shown in Fig. 2a. The total open exposure time for the specimens was 133 days 5 h 6 min in the Wake direction and 148 days 21 h 11 min in the Zenith direction. The samples were returned to NASA Langley Research Center in March 2022 for post-flight characterization.
Space materials and photonics on the exterior of a spacecraft will be subjected to many environmental effects and threats that can cause degradation. In LEO these threats include visible light photon radiation, ultraviolet (UV) radiation, vacuum ultraviolet (VUV) radiation, x-rays, solar wind particle radiation (electrons, protons), cosmic rays, temperature extremes, thermal cycling, impacts from micrometeoroids and orbital debris, on-orbit contamination, hard vacuum, and atomic oxygen (AO)19. Such harsh environmental exposures can result in optical property degradation of PCMs and filter performance (i.e., center wavelength, bandwidth, transmittance) and filter tunability (i.e., tuning range, speed, switching cycles) threatening spacecraft performance and durability.
The PCMs were exposed in space along the two different orientations of Zenith (deep space view, away from earth and grazing AO and highest solar/most UV exposure) and Wake (general space exposure, away from the direction of ISS travel and moderate solar/UV exposure). In-space monitoring data included the ionizing radiation dose (Fig. 2b), UV irradiance (Fig. 2c), and temperature (Fig. 2d). Surface damage/contamination photographs (Fig. 2e) were included. Ionizing radiation dose and total AO fluence data were provided at the conclusion of the mission.
During the mission, the MSCs were closed 35 times (Wake) and 39 times (Zenith) for possible contamination events (i.e., docking, undocking, thruster tests, relocation, reboost, deboost, and prop purge). The estimated total surface contamination during the MISSE-14 flight was 7.96 Å (Wake) and 0.37 Å (Zenith) bonding thicknesses at +25 °C. AO, which is the most prevalent atomic species encountered in LEO, is highly reactive with plastics and some metals causing severe erosion. There is also extreme ultraviolet (UV) radiation due to the lack of an atmospheric filter. This radiation deteriorates and darkens many plastics and coatings. The vacuum in space also alters the physical properties of many materials. Impacts of meteoroids and orbiting man-made debris can damage all materials exposed in space. The combined effects of all of these environments on specimens and photonic devices can only be investigated in space. On Earth, a material can only be subjected to one environment at a time. Samples on the Zenith and Wake carriers experienced a total AO fluence of 3.07E + 19 and 3.96E + 19 atoms/cm2 exposed area, respectively. The AO fluence was determined20 using a mass loss technique using Kapton witness samples with an exposed area of 2.742 cm2. AO can induce PCM degradation and erosion by producing surface recession and mass loss which have the most severe impact on optic characteristics such as transmittance. An AO-resistant SiO2 coating can be applied21 to address this issue.
The monthly measured ionizing dose from the sensor (Teledyne uDOS001-C radiation detector shielded by 0.3–0.5 inch thickness aluminum) located on the Zenith MSC was 0.112 rads (with the measurement started on June 30), 1.078 rads (July), 2.132 rads (August), 1.42 rads (September), 3.096 rads (October), 2.201 rads (November), and 1.956 rads (measurement ending on December 26). All of these values are within the recorded average22. Even with radiation hardness considered an issue for materials in LEO, no crystallization peaks were produced on the MISSE-14 flight PCMs (Ge2Sb2Te5, Ge2Sb2Se4Te1, Sb2S3) based on x-ray diffraction measurements except for two peaks on the CaF2 substrate (28.227° for 2θ111 and 58.435° for 2θ222). Moreover, PCMs, in particular GST, are reported to be tolerant to ionizing radiation effects from the appreciable void volume present in the amorphous state as elucidated by ab initio molecular-dynamics simulations3.
It is suspected that extreme temperature cycling of −120 to 120 °C23, with 16 cycles per day for the ISS, imparts the most impact since this can lead to degradation of data retention periods related to the thermal stability of the amorphous state of PCM. However, the actual measured temperature (using a k-type thermocouple, Nanmac A14B-1-24-K-48 model and attached to the underdeck of the deck on both the swing and mount sides of the MSC) was in a −20 to 50 °C range, not matching the extreme temperature ranges in the literature. The temperature is impacted by the ISS flight orientation and the Sun Beta Angle which provides insight into the temperature flux during the mission. These lower temperature fluctuations contributed to a high amorphous-phase stability of the PCM. The vacuum environment of LEO, with typical pressures <10−6 Torr, is similar to the base pressure of solid-state PCM film deposition and would not lead to outgassing following mass change of materials or system contamination. Along with the science data, high-resolution cameras scanned and captured photographs of the samples about once a month to detect changes as a function of time on-orbit.
Figure 2f shows the pre-launch and post-flight characterized transmission spectra results of (1) four Ge2Sb2Te5-based Fabry–Perot (GST-FP) bandpass filters with different center wavelengths (CWLs, 3.46, 3.60, 4.26, and 4.7 µm) across the mid wavelength infrared (MWIR) and (2) broadband dielectric mirror and CaF2 substrate references. The measurements indicate a slight reduction in the performance of the bandpass filters at 3.46 µm after 6 months of LEO exposure. The average peak transmission decreased 5–10% (highlighted in detail in Fig. 2f, right), with minor broadening of the passband FWHM and a minor blue-shift of the CWL (both approximately several nanometers in scale).
Space-environment-induced degradation of multi-layer optical filters and optical coatings has been previously reported24,25,26,27,28. Using these studies, which include detailed analyses of failure mechanisms, the transmission decrease and passband broadening observed in PCM-filters may be associated with small reductions in reflectance between the multi-layer thin-film interfaces, due to (1) layer interdiffusion or mechanical stresses arising from extended thermal/vacuum cycling24,25,27,28, (2) contamination from water molecules and outgassing, which increases off-axis scattering24,25, or (3) reactive AO28. The small CWL wavelength shift in space-based filters may be linked to the compaction of thin-films due to large thermal cycling24. The degradation associated with ionizing radiation and UV solar radiation—usually predominant at the shorter wavelengths (i.e. UV) and negligible at longer (i.e. MWIR) wavelengths27—is discounted as an explanation for the MWIR transmittance results. However, visual inspection of one of the bandpass filters (3.46 µm CWL filter in Fig. 2e) shows color variation across its surface, indicative of AO bombardment28, but yields negligible transmittance variation in the MWIR. It can be concluded that the PCM-based filters have performance degradation in-keeping with similar ‘hard coating’ optical filters24,25,26,27,28, that is, minimal changes in transmittance and passband FWHM, for LEO exposure. Significant changes in performance due to PCM-integration have not been observed, and filter function—closely resembling pre-launch performance—remains across all filters. We further show ‘real-world’ applicability by performing CO2 gas sensing (Fig. 2g) and multispectral thermal imaging (Fig. 2h) with space exposed 3.46 and 4.26 µm CWL filters, respectively. For the thermal imaging demonstration, the GST-FP bandpass filter (3.46 µm CWL) was annealed at 200 and 400 °C inside a vacuum chamber to induce GST crystallization and continuously tunable (i.e., a-GST with 3.46 µm, p1-GST with 3.72 µm, pfinal-GST with 4.38 µm CWL) operation was realized. In addition, the filter, designed to have its initial CWL (amorphous GST sate) matched to a molecular (vibrational) absorption mode of CO2, successfully demonstrates the gas sensing image of externally added CO2 gas. Two separate filters (3.6 and 4.26 µm) have been used for demonstration purposes here, but clearly, a single, switchable, GST-FP tunable bandpass filter of this original design has the CO2 gas detection ability even after 6 months in space.
The emerging applications of PCM-based photonics for space science missions
The emerging PCM-enabled spaceborne applications are summarized in Fig. 3a, b, whereby notable advancements in terrestrial applications can be exploited for the space sector. Broadly speaking, PCM-devices enable low-SWaP and high performance for a number of capabilities with relevance to space missions (listed alongside the capabilities in parenthesis), such as (1) photonic integrated circuits (high-speed communications and sensing), (2) LIDAR and imaging spectroscopy (spatial light modulators, beam steerers, tunable filters), (3) deep-space imaging (autofocus/real-time phase-corrective lenses, planar adaptive optics), and (4) satellite temperature management/thermal homeostasis (tunable/dynamic thermal emission control)2. Mission requirements such as operating waveband and modulation speed restrict PCM selection. Figure 3c, d collates the wavelength-dependent change in refractive index and extinction coefficient for different PCMs9,29,30, and Fig. 3e shows the modulation (switching) speed for a reduced selection2,5. Operation at shorter wavelengths (VIS)—necessary for conventional optical imaging—means most PCMs are unattractive due to their high extinction (loss), apart from niche applications such as color coatings or e-ink. In near-infrared (NIR) applications—such as astronaut health monitoring and telecommunications—SbS and GSST alloys become more attractive. Further into the IR lies regions for atmospheric gas monitoring and vehicle thermal imaging, where GST becomes more suitable. Performance parameters, including switching speed and contrast, endurance (lifetime), and power consumption can vary depending on the specific use cases2,5 and their ‘importance’ further dictates the suitability of specific PCMs (Figs. 3f and 4) (Boxes 1 and 2).
The first viable technology for space applications may be solid-state tunable filters. The PCM-based tunable optical filter is an ‘all encompassing’ acronym—technically it includes any filter design, which incorporates a PCM as the tunable constituent to effectively tune the transmission passband. Such filters have recently been shown for a variety of device architectures4,31,32, operating across the NIR to MWIR wavebands. Thermography and imaging spectroscopy (IS) are critical measurement techniques for a variety of NASA missions including vehicle ascent and vehicle Entry, Descent, and Landing (EDL) projects. The PCM-based tunable filter offers significant advantages over the current IS state-of-the-art via the ability to remove the traditional bulky motorized filter wheel used in current IS systems and replace it with a single, low-power-consumption filter, with no moving parts. Apart from the orders-of-magnitude reduction in total SWaP, it also offers significant advantages in terms of data collection, as PCM tuning speeds allow for much higher temporal resolution than rotating filter wheel mounts. Additionally, the PCM-based tunable filter technology can support human exploration and operational missions in space through astronaut health monitoring, including the detection of specific blood-based or tissue-based molecular markers for in-situ discovery and monitoring of abnormal conditions (diseases), or ex-situ analysis33.
Beyond filters, PCM-based reconfigurable optical wavefront lenses are attractive for exoplanet imaging. Exoplanet imaging in space requires real-time wavefront corrections to mitigate the effects of thermal gradients, optical imperfections, and diffraction issues34. Current methods of performing these corrections involve deformable mirrors, requiring many actuators to provide the necessary authority to the mirror. Recent demonstrations suggest that PCM optics could be used to simplify the correction system and introduce a transmissive correction element versus a reflective one35,36. The PCM-based optical wavefront lens would be beneficial for the application since the wavefront correction system has to exhibit the control authority to compensate for very small aberrations at high speed37. The fast-tuning capability of PCM-based optics is by far the most important feature since exoplanet imaging requires control of high-frequency spatial and temporal aberrations.
Free-space optical (FSO) communication is another application area for PCM-based photonics, where high-fidelity laser beam steering is critical. Recent demonstrations in reconfigurable PCM-based optics38,39,40 suggest that such devices could be utilized at both the transmission and receiving ends of an FSO system to remove the effects of vibration and thermal gradients as replacements for deformable mirrors. This would permit higher bandwidth optical communications through space. Additionally, PCM beam steerers with broad angular ranges can be used to maintain optical links across satellite constellations without the need to maneuver satellites into a direct line-of-sight configuration, reducing fuel usage and coordination complexity across the constellation. Moreover, the small volume of the PCM-based photonics is important for operation in CubeSat platforms in space.
Outlook: challenges and opportunities toward space applications
The definition and qualification of space materials are challenging. Understanding the performance of materials under extreme conditions sets bounds to where and how they can be used and informs the range of system engineering that may be needed to enable their use in applications. Similarly, space missions come with extremely challenging and wholly inflexible performance metrics to ensure mission success, and understanding the capabilities of devices comprised of such materials with respect to inflexible mission metrics is equally important.
The most mature PCM demonstrations have been carried out as proof-of-concept or low-fidelity breadboard prototypes in a controlled lab environment, placing PCM devices at TRL 3-4 in the highest cases. In order to cross the so-called “Valley of Death” to TRL 9 and truly make an impact on photonic applications in space, PCMs must address a number of hurdles, spanning fundamental science to (sub-)system implementation41. The main steps needed to be taken before PCMs can be readily adapted for space applications are as follows:
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Photonic components deployed in space require additional performance evaluations for their ability to withstand the harsh space environment as a complete system. PCMs are a materials platform for a sub-system/technology. This can enable a particular part and/or small ‘active’ part of a photonic application like photonic integrated circuits for beam steering applications in CubeSat platforms. Pragmatically, this means that it is predicted that PCMs will find use in space-qualified materials, optics, housing, and platforms that can withstand both the launch and space environments.
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The cycle lifetime or endurance of PCMs in photonic devices remains to be validated or improved42. In electronic memory, PCM endurance and failure mechanisms have been extensively characterized and have indicated an endurance value of over 2 × 1012 cycles. However, these studies have been solely focused on electronic PCMs (and related properties). There is still significant effort required to fully validate optical PCM longevity (e.g., GeSbTe and GeSbSeTe), the applications for which can require similar endurance values as electronic applications depending on the duration of the space mission. This limitation is primarily a material issue, as the fundamental physics related to optical PCM switching longevity (and how they are affected by the space environment) are not yet fully understood. Reproducible PCM optical device properties are important throughout the mission period and need to be evaluated as part of the endurance. Understanding of failure modes specific to photonic devices, the fundamental thermal transport properties of PCMs43 (to control the repeatability of the PCM switching), and implementation of the presently-used design rules to boost the device lifetime44 will be imperative to facilitating the adoption of PCMs in practical applications and is arguably the greatest challenge currently faced by the technology. Despite these material issues, system-level considerations like tight control of the electronic pulse scheme and thermal design of the PCM structure as a whole are also paramount. Minimizing the switching voltage and current of PCMs is another important direction for space applications in lean power budgets.
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For applications intending to perform imaging in the MWIR/LWIR range, design work is required to ensure that the thermal emission from the PCM – incurred when the PCM is heated to switch states—does not interfere with the desired signal. This is not only a systems consideration but also plays into the device architecture to ensure rapid cooling/quenching of the PCM, ideally on timescales faster than the desired data acquisition rate of the full system (e.g., the camera frame rate).
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To successfully move from prototype to true subsystem, proper electrical integration of the PCM device must be achieved. While breadboard demonstrations may use hand-soldered contacts, bulk leads, and power supplies, full integration requires contacting the device in a package similar to traditional microelectronics, complete with a power supply consistent with the volume and power constraints of an intended application. In layman’s terms, PCM devices need to go from bulky lab demonstrations to looking like something you might find inside your cell phone or laptop. For certain applications, such as aberration correction and beam steering, this will also require significant pixelation of the device on the order of tens-of-thousands of pixels or more. While the present state of that particular PCM implementation sits at a much lower TRL (~TRL 2), it must be considered nonetheless, and will likely require the involvement of proper foundry partners to achieve—as well as a better understanding of PCM thermal transport to achieve thermal isolation and minimize pixel crosstalk.
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Finally, although not required to reach higher TRLs, another key materials science challenge is identifying a PCM that can operate efficiently across visible and near-infrared wavelengths. This is important for a number of spectroscopic applications, particularly aerosol remote sensing. Optical loss (non-negligible extinction) is the bane of optical PCMs. Hence, another material challenge is the development of a new class of PCMs where the phase transition only triggers refractive index (real-part) modulation with a minimal loss penalty related through the Kramers–Kronig relations9. This would be a game changer for optical engineers that would open up numerous applications.
The space sector has witnessed tremendous growth within the past decade—not only from government agencies but also entrants from the private sector. This industry, along with societal interest in space exploration, is expected to grow even faster during this decade. The introduction of PCM technology and associated optical devices will help accelerate the adoption of new architectures for reduced SWaP-C platforms in space. Even though there are currently no clear answers to “What is a space material?” and “Who has the responsibility for a space evaluation?”, we foresee that the arguments put forth in this comment, along with the MISSE-14 sample evaluation and data sharing within the science community, will significantly expedite PCM integration into spaceborne platforms and open emerging applications.
Data availability
The data that support the findings of this study are available from the corresponding author upon reasonable request.
Change history
26 March 2024
A Correction to this paper has been published: https://doi.org/10.1038/s41526-024-00384-6
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Acknowledgements
The authors are grateful to Mr. Stephen Borg at NASA Langley Research Center/LaRC for his helpful technical discussions.
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H.J.K., J.H., T.G., M.J., C.W., and W.H. conceived the idea and study. H.J.K., J.H., M.J., and W.H. obtained financial support. H.J.K., J.H., and T.G. fabricated the PCMs and devices. Sample characterization (before and after returning from space) was completed by H.J.K. and K.A. Data analysis and scientific interpretation was completed by H.J.K., J.H., G.S., M.J., and C.W. The study supporting the webpage (supporting information) was conceived and conducted by H.J.K. and D.B., and the webpage was developed by D.B. The manuscript is written by H.J.K., M.J. G.S., J.H., and T.G., and C.W. and the creation of figures was completed by C.W. and H.J.K. The final draft was edited by W.H. and H.J.K. and all authors approved the final manuscript.
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Kim, H.J., Julian, M., Williams, C. et al. Versatile spaceborne photonics with chalcogenide phase-change materials. npj Microgravity 10, 20 (2024). https://doi.org/10.1038/s41526-024-00358-8
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DOI: https://doi.org/10.1038/s41526-024-00358-8
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