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Development of a powerful CO2 methanation process using a structured Ni/CeO2 catalyst
Journal of CO2 Utilization ( IF 7.7 ) Pub Date : 2018-01-12 , DOI: 10.1016/j.jcou.2018.01.004
Sakhon Ratchahat , Masao Sudoh , Yuji Suzuki , Wataru Kawasaki , Ryo Watanabe , Choji Fukuhara

The purpose of this study is to develop a powerful CO2 methanation process using a variety of structured Ni/CeO2 catalysts. Various configurations of metallic honeycomb-type catalysts, which are plain, stacked, segment, and multi-stacked were constructed and tested under various reaction conditions; i.e. inlet temperature, feed flow rate and CO2 partial pressure. Effects of the developed configurations including stack and gap distance were examined. The random-flow channels of stacked type and the gap distance of segment type could improve the catalytic activity, resulting in high CO2 conversion. Under industrial-like high feed rate condition and pure feed gas component, a moderate hot spot over the multi-stacked catalyst was observed and reported for the first time. The moderate hot spot reboosted the conversion to a high level even at high feed flow rate condition of 3000 mL/min (contact time of 235 ms). As a result, high CO2 conversion > 90%, high CH4 selectivity > 99.5%, and high stability with dropped conversion < 0.6%, could be maintained over 76 h test at setting temperature of 300 °C, flow rate of 3000 mL/min and feed ratio of pCO2/pH2=0.12/0.88. The stability of the Ni/CeO2 catalyst under the moderate hot spot condition was revealed by BET, SEM and XRD analyses.



中文翻译:

使用结构化的Ni / CeO 2催化剂开发强大的CO 2甲烷化工艺

这项研究的目的是开发使用各种结构化的Ni / CeO 2催化剂的强大的CO 2甲烷化过程。在各种反应条件下,构造并测试了金属蜂窝型催化剂的各种结构,包括平整,堆叠,分段和多层堆叠。即入口温度,进料流速和CO 2分压。检查了包括堆叠和​​间隙距离在内的已开发配置的影响。堆积型的随机流动通道和链段型的间隙距离可提高催化活性,导致高CO 2转换。在工业化的高进料速率条件下和纯净的进料气成分下,首次观察到并报道了多层催化剂上方的中等热点。即使在3000 mL / min的高进料流速条件下(接触时间235 ms),中度的热点也将转化率提高到了一个很高的水平。结果,在设定温度为300°C,流量为3000 mL的情况下,经过76小时的测试,可以保持高的CO 2转化率> 90%,高的CH 4选择性> 99.5%和高稳定性,并且转化率下降<0.6%。 / min和进料比pCØ2个/pH2个=0.12/0.88。通过BET,SEM和XRD分析揭示了Ni / CeO 2催化剂在中等热点条件下的稳定性。

更新日期:2018-01-12
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